When you need to dismantle pallet racking for any reason, it is critical to know how to do so safely. There are several factors to consider, including the type of pallet racking and the people who will be working with it. Once you have identified any safety issues, you can devise a plan of action to safely disassemble the racking. Here are some tips to keep in mind:
Safely dismantling pallet racking
If you’re in the business of warehouse construction, you may need to dismantle pallet racking. Reasons for dismantling pallet racking may include relocating the operation, updating equipment, replacing damaged items, or following health and safety regulations. However, no matter why you’re dismantling your warehouse racking, there are several steps you can take to ensure a safe disassembly.
Before safely dismantling pallet racking, it’s important to determine the severity of any damage. If an individual component of a racking system has been damaged, it is important to report it to your supervisor. Don’t use damaged pallets, because they are more likely to sustain further damage. Whenever possible, remove the damaged components from the rack before destroying the entire system. Damaged pallets should be discarded, not used, and shouldn’t be reloaded.
Before safely dismantling pallet racking, make sure you’ve completed routine inspections. Check your racks for damage on a weekly or monthly basis. Hire a certified inspector to make sure everything is working properly. Keep records of inspections. Then, take the appropriate steps to safely dismantle your racking. You’ll be glad you did! If you don’t have time to inspect your racking yourself, you can hire a professional to do so.
Common safety concerns
There are many reasons for common safety concerns when disassembling pallet racking. This can range from a cold production facility to high-volume operations. For example, if a pallet comes off a production line too quickly, it could become damaged or unloading could be hampered by time constraints. In such situations, training your employees in proper driving techniques is vital to preventing rack damage. Additionally, you should be mindful of the weight limit of the racking system to avoid overloading.
It is critical to inspect the racking before disassembling it. First, make sure that it is securely bundled and well-stacked. Some racking systems may look new, but may contain defects or are incompatible with the other. In addition, different brands or styles may pose safety risks to your employees. For this reason, it’s a good idea to have your new pallet racking checked by a reseller. Some companies will provide a thorough inspection and provide advice on proper racking maintenance.
Aside from being a safety concern, you should also consider the size of the racking components. A shelf with a 96″ width can accommodate two 40-inch-wide pallets, which means it has a 5 1/3-inch tolerance on each side. By contrast, a beam with an 84″ width reduces the tolerance to one-third-inch, which makes it more difficult to load pallets and increases the risk of damage.
Types of pallet racking
There are two main types of pallet racking. Single and double. Single racking is suitable for single pallet storage and double racking is suitable for storing multiples of the same palletized product. Single racking has an easy aisle access and allows for quick loading and unloading. Double racking is a common storage solution used in big box industries and retail. It’s ideal for storing perishable products. Single racking is designed for one aisle, and double racking is available in two different configurations: roll formed or structural bolted together.
Double deep racking can store pallets in two depths. Double deep racking is designed to accommodate higher storage density, but requires special forklifts and a pantograph mechanism. Compact racking can be installed on a narrow space, and can also create parallel aisles for forklifts. If you’re planning on disassembling your racking, be sure to plan ahead to make sure that you can disassemble it easily and safely.
Single row roll formed racking is ideal for low-traffic warehouses. Its light weight makes it easier to dismantle and transport. In addition to being easier to dismantle, single-row roll formed racking is more resistant to wear. But it requires specific tools to dismantle. You need to take special care of the bolts that hold the uprights together. Fortunately, roll formed racking is compatible with roll formed beams.
Shim plates
For uneven floors or other reasons, you may need to use shims when disassembling pallet racking. These plates are available in a variety of thicknesses and sizes. Shims are essential for keeping the racking system plumb and level. Make sure the shim plates are installed with concrete wedge anchors. To ensure proper installation and stability, shim plates should be placed under the footplate of uprights before disassembling.
For stability and strength, avoid stacking shims that are more than six times the diameter of the largest anchor bolt. When stacking shims between two to three times the anchor diameter, make sure to lock each stack with a bolt or additional anchor. If you don’t do this, the racking will become unstable and could be susceptible to impact damage. Shim plates must be replaced as needed.
Ensure that every upright post is securely anchored by placing a shim plate over the post. This prevents the upright post from coming off the bottom of the rack, allowing the product to fall off the back. Shim plates are important for ensuring that the pallet rack stays in place. Shim plates must be inserted into each upright post, if the rack has a frame. This prevents damage to the upright frame.
Wire decking
There are several different ways to assemble and disassemble wire decking pallet racking. You can use this type of shelving to hold pallets in order of weight. In addition, you can configure the wire decks in a number of different ways to store a variety of products. This type of racking has a variety of advantages, including improved safety and organization. You can disassemble and reassemble your wire decking pallet racking in as little as one hour.
Wire decking is one of the easiest types of pallet racking to install. Once installed, wire decking simply goes over the beams of the pallet racking and is locked into place. This type of shelving provides durability and versatility for warehouses. However, before you can assemble wire decking pallet racking, you should know the weight capacity of your shelving units. This will help you determine which gauge of wire decking is right for your racking system.
When you disassemble wire decking pallet racking, you should be sure to dismantle it carefully and thoroughly. You don’t want water or other liquids to get on your pallets. This can lead to damage. Make sure to follow all instructions carefully. Once you have completed the dismantling, you can reassemble the racking and store it away. If necessary, you should also follow any OSHA guidelines for warehouses.
Upright frames
When you’re ready to reassemble your upright frames for pallet racking, you’ll need to disassemble them first. This step is often tricky, but it’s a necessary step if you’re going to install new upright frames. When disassembling the upright frame, you will need to take note of the damage on the floor. Inspect the upright column for major dents and buckling. Look for bent or broken welds on the side support frame channels. If possible, grind the protruding portion of the anchor flush with the concrete. Then fill the hole with epoxy or concrete sealant.
After removing the old upright frame, you can take out the damaged column and replace it with a new one. In the worst case scenario, you can also repair the damaged upright column. After disassembling the upright column, you can reassemble the entire rack by removing the damaged upright column. This will help you ensure that the rack remains in good condition. If you can’t replace the damaged upright, consider hiring a warehouse pallet racking maintenance company.
While disassembling upright frames for pallet racking is difficult, it is not impossible. You can find detailed instructions that will help you reassemble uprights without too much hassle. You should also keep in mind that some upright frames may have multiple parts that need to be welded. If you don’t feel confident with your welding skills, try hiring a professional. If you’re not sure what you’re doing, you can also use a kit made by Mac Rak.
Roll formed racking
To move a roll formed pallet rack, you must be aware of its disassembly procedure. A roll formed racking system is easy to assemble and disassemble, and is often used in warehouses where the load size and shape is varying. The components of the system are generally universal and can be interchanged with parts of other brands. Unlike structural beams, roll formed racking systems are inexpensive and readily available.
Roll-formed pallet racking is different from structural steel pallet rack because the frame column is made by feeding steel through roller dies. These roller dies bend the frame column closer to its final shape, adding tensile strength to the raw sheet metal. This makes the upright frame column stronger and more rigid. Learn how to disassemble roll formed pallet racking by following these tips:
Roll formed pallet racking is cheaper than traditional racking and is more flexible and reliable. However, there are certain factors that should be considered when choosing between the two types. Depending on your specific requirements, roll formed pallet racking is generally the better option. For example, if you want to store lighter-weight products, you should use a roll-formed pallet rack. Besides its flexibility, roll-formed racking is also easier to disassemble.
About The Author
Mindy Vu is a part time shoe model and professional mum. She loves to cook and has been proclaimed the best cook in the world by her friends and family. She adores her pet dog Twinkie, and is happily married to her books.